Aquacal Pool Pilot 75003 Spécifications

18562 R4b 10/09/14 Pool Pilot ® Digital Salt Chlorine Generator By Swimming Pool and Spa Purification System Model # 75003 Owners Manual (For

SPECIFICATIONS 4 Specifications #75003 Pool Pilot Digital Control unit Input Power 230 Vac 1.5 amps (Normal input configuration shipped from the facto

PREPARING THE POOL WATER 5 Calculating Pool Volume (needed to determine proper balance chemical additions)  2end shallow ofdepth end deep ofdepth D

PREPARING THE POOL WATER 6 Salt Addition Chart The following salt chart is included for reference only. Once your Pool Pilot Digital is properly prog

PREPARING THE POOL WATER 7 Basic Water Chemistry Your Pool Pilot Digital is designed to produce chlorine on a daily basis. To monitor your system’s e

PREPARING THE POOL WATER 8 Saturation Index (SI) The Saturation Index is a formula used to predict the calcium carbonate saturation of water, that is,

INSTALLATION 9 Before Installing the # 75003 Pool Pilot Digital System  Determine that everything needed for installation is on hand  Determine wh

INSTALLATION 10 Plumbing Requirements The Manifold Assembly is 2” Schedule 40 and is typically plumbed into the pool return line and, if applicable, a

INSTALLATION 11 Plumbing the Manifold Assembly Step 1: Select the location for installing the manifold: The manifold is designed for a flow rate of

INSTALLATION 12 Mounting the #75003 Pool Pilot Digital Control Unit Caution: All electrical connections should be made by a licensed electrician or c

INSTALLATION 13 Optional 115 Volt configuration 230 Volt factory configuration Electrical Connections The Pool Pilot Digital uses both high and low vo

IMPORTANT SAFETY INSTRUCTIONS ii When installing and using this electrical equipment, basic safety precautions should always be followed, including t

INSTALLATION 14 High Voltage Wiring Connecting Power to the Pool Pilot Digital The Pool Pilot Digital is typically provided input power in one of tw

INSTALLATION 15 Digital Control Panel Base Plate Ground Lug Cell Cord Connector Tri-sensor assembly connector Low voltage wirin

INSTALLATION 16 Pool Chemistry Controller Installation (Turn off power before making any electrical connections) Electronic C

INSTALLATION 17 Before Installing the #75001 Pool Pilot Pool Chemistry Controller System or the #75004, #75005, #75006, or #75007 pH Acid Feed Pump an

INSTALLATION 18 Mounting the Pool Chemistry Controller Unit Caution: All electrical connections should be made by a licensed electrician or certified

INSTALLATION 19 Connecting the #75001 Pool Chemistry Controller ORP and pH Sensors The ORP and pH sensors are packaged with liquid

INSTALLATION 20 #75003 Digital Control Panel Base Plate pH Installation Connecting the pH Acid Feed Pump (Turn off power before making any electrical

INSTALLATION 21 ➀ ② Optional Tap Points For Digital TC Total Control Acid In Water Out Tap Point Locations Always Insert tubing into appropriat

INSTALLATION 22 ➀ ② Optional Tap Points For Digital TC Total Control Acid In Water Out Tap Point Locations Always Insert tubing into appropriat

INSTALLATION 23 Connecting the #75003 Digital Control unit to any other external ORP controller (A Dry Contact closure must be provided and the Purifi

UNIT NUMBERS AND CONTACT INFORMATION iii Please record the following information prior to installation: Installer: ...

INSTALLATION 24 Electronic Controller Installation (Turn off power before making any electrical connections) Connecting to an Electronic Controller A

MENU OVERVIEW 25 Menu Overview Use this menu overview for quick reference to the menu program sequence. Some menu features will only display with spe

PROGRAMMING AND OPERATION 26 Basic Programming Control Panel Features and Functions The first line of the display typically indicates the Purifier O

PROGRAMMING AND OPERATION 27 Control Options There are three different modes of operation. • Purifier (factory setting) • pH Control • Total Co

PROGRAMMING AND OPERATION 28 pH Control Mode (Manually adjusted pH control and Purifier) Note: Optional pH Control Acid Tank & Pump #’s 75004, 750

PROGRAMMING AND OPERATION 29 Operation of Buttons Adjusting the Purifier Output % Press the up/down arrow buttons to enter the Purifier Adjustment mod

PROGRAMMING AND OPERATION 30 Operation of Buttons (Continued) Pump Button (This button is not active if the Set Relay 1 is programmed for “Acid Pump”

PROGRAMMING AND OPERATION 31 MENUS (For the Installer Menu, press and hold SELECT button for approximately 13 seconds to access this feature) Running

PROGRAMMING AND OPERATION 32 MENUS (For the Installer Menu, press and hold SELECT button for approximately 13 seconds to access this feature) Programm

PROGRAMMING AND OPERATION 33 MENUS (For the Installer Menu, press and hold SELECT button for approximately 13 seconds to access this feature) Programm

TABLE OF CONTENTS iv IMPORTANT SAFETY INSTRUCTIONS ...

PROGRAMMING AND OPERATION 34 MENUS (For the Installer Menu, press and hold SELECT button for approximately 13 seconds to access this feature) Calibrat

PROGRAMMING AND OPERATION 35 MENUS (For the Installer Menu, press and hold SELECT button for approximately 13 seconds to access this feature) Programm

PROGRAMMING AND OPERATION 36 Total Control Menus (System configuration must indicate Total Control configuration and is automatically detected when th

PROGRAMMING AND OPERATION 37 Operating the Pool Pilot with an Electronic Control System Note: Refer to the instructions in the manual for the Electron

SYSTEM MAINTENANCE 38 System Maintenance Winterizing Pool Pilot Digital: The Pool Pilot Manifold including the SuperCell and Tri-Sensor will be damage

SYSTEM MAINTENANCE 39 Fuse Location and Ratings Follow the instructions on pg. 12 for “Mounting the Control Unit” to access the fuses on the intern

SYSTEM MAINTENANCE 40 Tri-Sensor Assembly (#909-GO1.5) (Cable Ordered Separately) Temperature Sensor Post Salt Sensor Blades Directional Flow Indicat

SYSTEM MAINTENANCE 41 Testing the Flow Switch, Cleaning the Filter Screen, and Cleaning the Bypass Valve The flow switch is an important safety pr

SYSTEM MAINTENANCE 42 Visual Inspection of the SuperCell Remove the SuperCell from the Manifold Assembly following the directions in the previous sect

SYSTEM MAINTENANCE 43 Pool Chemistry Controller Sensor Maintenance Warning: The sensors are very delicate devices. They must be handled with care and

TABLE OF CONTENTS v LOW VOLTAGE WIRING ...

TROUBLESHOOTING GUIDE 44 Troubleshooting Guide Visit www.autopilot.com for the latest manual revisions, additional information and helpful troubleshoo

TROUBLESHOOTING GUIDE 45 Message on Display Problem Typical Solution Warning! Check /Clean Cell Conductivity of the water is reduced and is usually c

TROUBLESHOOTING GUIDE 46 Message on Display Problem Typical Solution Normal display There are no warning messages on the display but the chlorine le

TROUBLESHOOTING GUIDE 47 Message on Display Problem Typical Solution Error! Pump did not prime Chlorine production, acid feed for pHC and PCC modes,

TROUBLESHOOTING GUIDE 48 Total Control and pH Control Displays Message on Display Problem Typical Solution Warning! Replace sensors The pH sensor cou

TROUBLESHOOTING GUIDE 49 Total Control Error Displays Message on Display Problem Typical Solution Error! Purifier off Error! Acid off Check flow at s

TABLE OF CONTENTS vi SALT CALIBRATION ...

SYSTEM OVERVIEW 1 System Overview Although the Pool Pilot is easy to use, it is important to read through the manual before attempting to operate the

SYSTEM OVERVIEW 2 pH Control Mode (Manual purifier and pH control) Note: Requires option # 75004, 75005, 75006, or 75007 pH Acid Feed Pump and Tank Sy

SYSTEM OVERVIEW 3 Control Unit Features The control unit has the following features:  Patented temperature compensation for chlorine output  Prog